Here's an ongoing issue that I've seen more than once. I recently revisited an issue with a 2003 Trek 5900 headset. Now, this is a nice bike ( I think that I owned on in the past...). Trek did a nice job. Light and stiff. In an effort to save some grams, they utilized a proprietary lower cartridge bearing. This was installed directly onto the crown race of the fork, thus eliminating the use of a crown bearing race. It is my understanding that this bearing was borrowed from Klein. Anyway, to cut to the chase, water likes to collect in the headtube area and cause a whole bunch of problems. This is what I'm talking about...
Well, this mess now only reeked havoc on the lower bearing, it also is evidence of the corrosion/ degrading of the aluminum steertube. Check this...
I needed a plan to stop any further degrading of the aluminum, so I got on the blower to my buddy Dr. J who is like a chemistry god and asked him for advise. He gave me a simplified lesson about what was going on and the nature of aluminum and corrosion and then he told me what to do and I did it. Here's a pic of the steertube and bearing before I installed it back into the headtube... (this is what a $45 bearing looks like...)
Btw... I recommended that the fork not be ridden and should be replaced because there is no way to confirm that the steertube is still structurally sound...
That's it for now. Thanks for checking in. -John








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